How to reset your Club Car's OBC after a fault. Reprogram your controller to get the most from your Ride-4-Fun Motor or other applications. The fact that I am getting the same error code with a different controller eliminates that controller as the issue. It's connected directly to the dc buss.
Ship UPS or FedEx to: Plum Quick Motors. 5 - 15 ELECTRICAL DRIVE AND POWER SYSTEM (Continued) Step Action With the master disconnect switch off, remove fuse Proceed to Step 10b. However, in some models, the 2 flashes signals that the battery voltage is out of range i. e. either too low or too high. When service is required, GEM recommends that only GEM replacement parts be used. Test this theory by turning the key on and ensuring it is in the "on" position. Special order custom motors are non-returnable. 5 - 31 ELECTRICAL DELTA-Q WIRING ORIENTATION 1. Liability Statement: The purchaser understands that it is the duty of the purchaser to comply with, and insure compliance with, all necessary safety requirements and agrees to indemnify and hold harmless Plum Quick Motors of any and all liability, direct or indirect, arising from the use or misuse of the merchandise or any other action related to, or incidental to, the merchandise purchased by the purchaser. SUSPENSION AND STEERING 2 - 15 STEERING COLUMN 4. Therefore it's recommended to contact Ride-4-Fun, and speak with our technicians who can help determine the root cause of your GEM car problem. How to reset gem car controller programming. Gradually tighten them, in sequence, to the proper torque specification (see Inspect wheels for: Figure 4). This will help prevent controller damage when removing and installing the motor. Has it completely failed?
This is a new code to me. Troubleshooting a GEM car charging. ELECTRICAL 5 - 26 CLEANING SMC – STORAGE MARTS CYCLE After time batteries, attract dust, dirt, and grime. ELECTRICAL 5 - 46 ACCESSORY SYSTEM FRONT TURN INDICATOR LAMP REPLACEMENT COMPONENT REPLACEMENT 1. Frayed edges on web. Make sure that the battery pack is not too small and that the voltage is the same as the charger voltage. Gem car service manual. This bolt must be horizontal and under the shaft (see Figure 3). Release the park brake lever. If the AC LED is on and the charger won't charge, check your battery again. ELECTRICAL 5 - 8 DRIVE AND POWER SYSTEM ERROR CODES (Continued) Motor armature offset voltage is too Replace the motor controller. Replace light assembly. When the golf cart starts under-performing or moving very slowly, the most common problem is the battery.
Prolonged HIGH amp draw (towing, hauling heavy loads, climbing steep hills or inclines). That's not the 12v that code causes -27. 00 Bandit upgrade* 285. Back off nut and tighten to 20 ft-lbs.
10590 Tillman Steen Rd. A DESCRIPTION ratchet holds the park brake lever in place, maintaining pressure on the cables. All returns are subject to a 25% restocking fee regardless of reason for return. How to reset gem car controller repair. The battery pack is the heart of the golf cart and without a good quality battery pack you're never going to get full potential out of any performance upgrades! Plum Quick motors recommends a custom built motor for these type of applications. 13 and check for continuity. Deka 8V Gel Batteries – 95 - 105 in-lbs.
This could happen if your battery's capacity is larger than designated by the algorithm. First try opening and closing the master switch to reset the controller. Pull up on front edge of seat cushion until DESCRIPTION friction latch is disengaged. This is a 2008 e2 with 300 miles. Your battery must be connected and in good condition for the charger to begin charging. The information on the label includes: Fig. This pressure The front brake assembly consists of a caliper, pushes the caliper piston out, causing the brake rotor and brake pads. Line up and tighten the motor bolts to secure the motor to the rear end housing. How to Troubleshoot a GEM Car. New batteries need to be charged and discharged 20 to 30 times to achieve the range of which they are capable. Remove any rusted motor lead from the other end at the controller. BODY 7 - 20 POD COVERS REMOVAL 1. 81 no speed sensor signal is detected check sensor and wiring. I am about to order a new pedal in hopes that this solves it, I have looked at all the wiring and the harness and can't find anything.
A strong sulfur odor or excessive watering requirements of the battery may warn of a battery overcharging or a high battery temperature. Using 1/2" open-end wrenches, back off rear nut to release forward adjusting nut. BODY 7 - 16 HOOD DESCRIPTION The hood assembly forms the hood and upper part of the front fenders. Check connections and confirm the nominal battery voltage, which can be found in the first two digits of the four-digit model name of the battery. Turning motion of pinion gear causes rack to move either right or left. Check nominal voltage and see that this is not higher or lower than the charger's voltage. Raise and support the vehicle on a suitable hoist. An onboard charger plugs in to any regular outlet and recharges the batteries for eight to 14 hours, depending on the model. If you have custom settings, or would like to discuss custom performance settings, Ride-4-Fun can restore these or provide programming options with the rebuilding service. • Measure down from bolt number three on the front side panel 3-1/2 inches.
If the OBC detects a problem in either the charging or drive system, it will shut that feature off. One more question: Is the 2001 GEM supposed to have a solenoid to operate the contactor? The handle is mounted to the back of the body back panel. I had to get towed home the other day because of this, and it has happened twice to me. To latch the The hood latch assembly consists of an adjustable hood, engage handle on striker plate, then press bracket, mounted to the center of the lower down on leading end of handle to lock in place. The charger is plugged in. Note: Motor rotation: Once you put in your Bandit upgraded motor and it goes in forward with the switch in reverse or goes in reverse when the switch is in forward, simply switch out the S1 and S2 motor leads if it's a series cart or if it's a Sepex cart isolate the battery pack and switch out F1 and F2.
If the resistance does not vary as described, replace the accelerator pedal. A push button The park brake lever is located between the driver on the end of the park brake cable disengages the and front passenger seats. As for installing the motor onto the rear end, wire brush the rear end output spline shaft, you can spray a light coat of white lithium grease and now slide the motor onto the rear spline shaft all the way until the motor housing bumps the rear end housing. You must manually clear this fault by unplugging the cord, waiting 30 seconds and replugging. 5 - 89 ELECTRICAL MAIN HARNESS (CONTINUED) PASSENGER REAR HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector Lamp-CHMSL Lamp-CHMSL (Ground) Lamp-License Lamp-Back-Up Taillight Harness 14, 15 Battery Temperature Sensor BATT (-) BATT (+) Main Harness GEM Service Manual November 2007... Box your motor up using a good quality cardboard box, add packing as to protect the motor studs from getting bent and help prevent the armature from coming out of the motor housing. DESCRIPTION See Dash in this section. The primary means of troubleshooting the drive and power system is via error codes displayed on the LCD display (see figure 5, item 3). 4 - 12 BRAKES MASTER CYLINDER REMOVAL ASSEMBLY 1. Note: We don't upgrade the following golf cart motors due to being poorly designed and/or the availability of obsolete parts: Hitachi, Fairplay, Zone, Gem, Think, Ruff/Tuff, Star, Tomberlin, FSIP, Baldor, Bad Boy Buggies, Admiral, EMP, Commander; or any double End cap motor male spline or female coupler. ELECTRICAL 5 - 14 DRIVE AND POWER SYSTEM (Continued) Step Action Apply foot brake, turn the key on, release emergency Proceed to Step 7.
Note: The absolute best way to check the quality of your battery pack is to do a running voltage drop test across the whole battery pack. If equipped with license plate light and tail A Spat is an assembly that acts as fenders over the lights, rear wheels of the 2, 4 and 6 passenger (e2, e4, a) remove bench seat cushion. Drum brake assembly. BODY 7 - 6 INSTALLATION OF SCUFF GUARDS • Once all the panel bolts are tightened then the scuff guard can be assembled. 2 - 14 SUSPENSION AND STEERING Fig.
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