Now, with a second set of hands to help guide; slide the Softail oil tank into position while carefully snaking the oil drain line and the positive battery cable into their correct positions. They work out superbly seeing where the bungs really rout through in the tank. You do not have the required permissions to view the files attached to this post. Then, evenly tighten all of the oil tank mounting hardware and both brackets. Evo Oil Line Routing. Finally, you will need to reinstall the battery pad, battery, and the front battery strap.
Evolution Outer Fairing Removal. Locate the Softail oil tank drain line under its bendable locking tab and secure it. Evo Charging System Checks: Pre 1999. The S&S video might be helpful in the understanding of the oil line routing that an Evo has and Twin Cam will not have. I've seen different versions of which is which, but they both dump at the top of the tank. Inside every old man is a young man wondering what happened. Weld just gave up the ghost after 21 plus years of riding. I know this is an old thread but I have to chime in. But, upon inspecting the filter housing, that would force the oil to flow from the center of the filter through the filter media and out the small holes in the filter end cap. The last preparation for install is securing the rear battery strap into its mounting tab on the back of the oil tank. The below PDF is scanned from my 1995 -1996 Softail Service Manual. The bypass valve would not work if the flow went the other way.
Replace Old Grommets. I am using a softail horseshoe tank and running a 93 Evo motor. Watch this video and all the paint your Harley videos before attempting your oil tank installation. The oil is shown as under pressure and into the filter at the outer holes with the return out the center to the ball valve. Battery Installation. Bob shows us a quick method for securing the new grommets on the Softail oil tank without compromising their integrity. This forum thread below has a couple videos about oil filters and the video done by S&S details the difference between the Evo and Twin Cam filters. HDBitchin wrote: ↑Mar 02, 2020. The routing shown was wrong as I had to swap out the front and middle line which are the vent and return. Besides the supply line to the oil pump, there are two lines which are for vent and oil return.
The gentleman in the video said that the oil flows through the holes to the outside of the filter then to the center and out the threaded hole which is the way this type of filter is designed. Far be it from me to criticize an official Harley manual or bulletin, but it just doesn't add up. Made it to the side of the road and shut her down. Always start with fresh oil and a new oil filter. Evo Oil and Tranny Plug Locations. On my '96 FXSTS, the inner line is fed from the oil pump.
The inner one might dump a little further from the oil pump feed line if that is a consideration. Oil does flow from the center to outer on almost all oil filters. Buying and after market tank replacement for half the cost of the HD unit, I pulled up a well used an known diagram to review to insure correct line routing. I had the disgusting time of having an oil bung from the tank break off at 85 mph sometime ago on the freeway. Thanks for the reply. Next, loosely install the front mounting bracket and hardware; followed by the rear mounting bracket and corresponding hardware. If you have to swap oil tanks for some reason, keep some pipe cleaners with your tool set. Evolution of Batteries. Correctly install the oil lines and secure them with the correct factory style squeeze clamps as Bob has already instructed.
Evolution Rear Brake Caliper & Pads. It is important to replace all four rubber grommets, or mounts, before entering the tank back into its position in the frame. That seems backwards. Bob shows us that with the proper planning, tools, and replacement parts; oil tank installation should not be an intimidating project. Your picture shows the outer line as "oil pump feed to filter" which I interpret to mean that line is carrying oil under pressure from the oil pump. I think they could be interchanged. Again, this what some of the other HD schematics show. Needless to say oil pumped out all over the place. While changing my '96 FXSTS oil, I noticed in several official Harley publications, including the service manual and instruction sheet J00715 for an oil cooler kit, that they show the outside line of the filter housing to be the inlet and the inner line to be the outlet. Pulling up a photo from a well known website that showed a softail line routing, it showed what I found out, not the schematic.
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