If it does cross-thread, it may be wise to get a 12-28 tap, clean up the threads in the shaft. Now in repairing, this unit was be cleaned and a new 1/4" X 20 machine bolt with long enough threads to reach from the outer part in, coated with a boat trailer axle grease. If the hole was in #1 cylinder, then it would not have ran because the fuel pump is activated off vacuum/pressure the top cylinder. Johnson 15 hp outboard won't start.php. But also at the same time, it means that you should NOT TRY TO FORCE the shifting lever into a gear while the motor is NOT RUNNING because of these clutch dogs possibly not aligning when the motor is not running. Wear to set in and there can be considerable slop in the twist grip settings. The number one requirement is to have a water flow into the motor. It might be a good idea to run rich mixture of fuel and Sea Foam thru it to decarb the piston and rings.
When you are adjusting this timing and idle jet for slow trolling, you will be doing so while the motor is warm and running. AGAIN DO NOT RAISE the handle very high and twist the throttle at the same time for the 74-86 OMCs while you are running the motor unless you are prepared to disengage the gears, and change the twist grip timing relationship. You will now have to tip the motor upside down. In addition you will. Why won't my outboard start. The rotation of the timing plate could be a simple lever protruding out the front, or a twist shaft thru meshed gears to a lever to the plate, or later a cable. Some Red-Neck mechanics drill holes in the exhaust pipe to lessen this pressure, which may not help enough on a worn motor and significantly increases noise. If a motor is running, but lacks of power, it is very likely the result of only running on one cylinder.
Once it is bolted back down, it will usually then conform. Check to see if the thermostat is still there, (some people pull them out). The wires need to be isolated from the frame by the fiber washers in. The older smaller motors may have bronze bushings for the main bearings and none other than the aluminum for the connecting rod. Johnson 15 hp outboard won't start. In use of the home made tester, pull the spark plug boots, position them on the 2 protruding bolt ends, clamp the alligator clamp onto an exposed bolt head. The issue here is if that vent is plugged, an air bubble. Rev it up and choke it with your hand to create a high vacuum. After awhile it sounds like it's bogging down and dies. Remove only the top screw. If the starter rotates, check the starter magnet switch. A two sided piston pump.
The good Lord does look out for us shade tree mechanics sometimes. You can pull the rope until your arm gets tired but it refuses to start. Do not try to spray a carburetor cleaner in the breather or run it thru the fuel, expecting it to do a cleaning job. Then when the motor cools down, things are going to be slightly different. Here I had previously honed the cylinders, and bead-blasted the existing rings, so it should have been higher. Problems with Johnson 15hp. Sometimes the word "Detective" and "Mechanic" are closely related in cases like this. Two weeks later it would not run right, but he could not explain the problem. 38) No Water Coming From the Overboard Water Indicator or Motor Getting Hot: This is covered by an article all by itself.
But that may be marginal on SOME motors. This is one simple but critical operation that is oftentimes overlooked in troubleshooting a motor. Tapping the upper area with a hammer resulted in the paint being damaged, but it loosed the seized bolt|. From 1987 and on which have a dual action spring loaded kill button on the tiller handle, (YOU PUSH IT IN TO STOP THE MOTOR, (or pull the Man OVERBOARD lanyard), where if either of the clips shown below are missing the motor will not start, kind of like holding it in all the time or turning a key OFF.
Once it breaks through this pump housing or seal, the driveshaft should slide up thru the pump housing, as it is just splined into the drive gear in the gearbox. Scott-Atwater also sold economy brands to Firestone and under the Firestone name. OMC's restart clip for 1987 & newer motors. Stroke, the back of the piston is drawing a fuel-air mix in through the. This is a position where the timing plate's cam positions the carburetor arm to where the ideal setting is for starting in relationship to the flywheel magnets and points or CDI sensors. Each time the upper piston moves back and forth, it creates a pressure/vacuum pulse for the fuel pump. Different, which could possibly allow it to not bind up then. The keys will always be in the thickest part of this cam, meaning also the highest position. Now after 50 years, there seems to be many Do It Yourselfers who are new to outboards and do not understand this system, who put the motor in a small garbage can, but take the prop off so it will not cut the can. Be check the thermostat, these are usually rather simple to get to in. This new oil is also formulated to dissolve with the gasoline way better than the older 30 W automotive oil. Clunking Noise at 1/2 Throttle Like is Hitting Something; (a) Here, check the most obvious and easiest to fix first.
Plug-ins or wire leading to the coil. And even if it has a electric start, all that I am aware of do not need the battery to run the motor, just for it to utilize the electric starter and generate electricity to supply power to any electronics you have aboard. In the meantime, I discovered I had some fuel problems so I got rid of the fuel, put in fresh fuel and a new fuel filter. 1) In removing the idle needle #22 in the illustration below, it may be of your best interest in marking it somehow, turn it in until it lightly bottoms out, BUT COUNT THE REVOLUTIONS (usually about 1 1/2) so you can reset it back when you reassemble.
To remove a broken key like this, the sheared off part will usually fall out of the flywheel. Also if you get intermittent spark or only firing on one cylinder, you may have a bad connection at the boot end where the boot goes over the spark plug. The lowest compression I would like to see and have them still run OK would be above about 60# + PSI. The water cooled outboards require the specially designed TWC-3 oils. If you have what appears to be everything in order and it still does not want to pop even with squirting some starting fluid into the carb, swap spark plug wires.
If the spark plugs are always fouled, maybe you need to decarbonize the motor. Farther inside is a vertical bevel gear (#109) that sits in the lower cowling is held in position by a separate plastic shaft (#107). Stators on the mid to later 1980s are a weak point with some versions of OMC's. Pull the spark plugs and look at them. The thumbnail photos below are for the OMC 9.
2) The timing plate could be dragging somewhere. If you have any suggestions for why it is not working I would greatly appreciate them, and the location of a rebuild kit that works (the one with the stainless steel housing inside of the OEM housing) would also be greatly appreciated if you feel it is necessary. The tried and true method of checking whether it is running on one cylinder is while it is running at a low or medium speed, pull one spark plug wire off, replace it, then pull the other. Possibly low on power for one.
First off let us assume that you have at least a small amount of mechanical knowledge and ability. Another thing when you rebuild one of these motors, the reed plate/manifold gaskets do not interchange, at first appearance, they may look alike. But I have found problems with this later mentioned type especially no since we have to deal with aftermarket products. 9 hp, the finger is pointing to a white bearing ring.
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Is this water heater likely safe and functional despite the external damage?