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Place two layers of masking tape over your pencil line. Excess product can be wiped off in 20 minutes. Glue and Screw Installation. For a protective finish, apply a coat of water based polyurethane to the top, bottom and all sides. Again, this is not just a maintenance issue – – keeping your circular saw in good working condition is a safety issue, too. We know that kickback happens when the blade is pinched, or the saw stalls suddenly in the wood, and the saw gets driven back at you. X 60-Tooth Fine Saw Blade but am open to other suggestions. Compact circular saw sized for excellent maneuverability & portability. You can cut a butcher block using a table saw, a circular saw, or a jigsaw that is fitted with a blade that is at least a 60 tooth blade. Cut butcher block with circular saw blades. Clamps - we have this set.
Set the saw blade up higher, you only want to cut half way through the wood. It is important to select the right blade for the task at hand. For L-shaped sections, lay both pieces on a flat work surface or floor face down. Countertop should be smooth to the touch once sanding is completed properly. Wearing safety glasses with side shields will also protect your eyes from the dust created by cutting and sanding the butcher block, especially if you are not using a saw or sander with a shop vac attachment. The blade should hang about 1/4 inch below the bottom of the butcher block counter top. Sand the butcher block with sandpaper that has a grit of 200/220. Place the four-foot level on top of the countertop to check for level from left to right. Pro Tip: Check to make sure your guide is aligned properly by using your carpenter square. Tips For When Your Circular Saw Stops Mid Cut. Work counterclockwise when edging your butcher block so that you are in motion with the blade. The slots should be about 1/2″ deep. Worm Drive: Skil HD77. For an even more durable and water-proof finish, use a marine finish made for yachts and sailboats. This option looks less busy, because it uses longer boards rather than short ends.
The cabinets I'm working with are fairly new and in good shape. Small Sidewinder: Makita 5740NB. There are many different types available to order online as well. However, if the blade is carbon-tipped, you'll need to have it professionally sharpened; or, - Install a new one. This butcher block is 72"x44" and a real show stopper! Once the butcher block has been sanded down, you need to seal the wood. What kind of saw do you use to cut butcher block? In total is was still a fraction of what we would have paid for stone. Clamp a strip of plywood or other straight material to the work piece at the right distance to guide the saw shoe while cutting the line. If the end of the run is open ended and not between two walls, allow a 1-inch overhang of butcher block for the end of the counter top. If you begin veering or angling from a straight cut, the blade will be caught in the kerf and pinched, with the wood pressing against it, and it will simply stop. The finish prevents humidity and moisture from seeping into the grain and warping the wood. Straight-edged pieces of 3/4"-thick wood with one perfectly straight side to use as a "fence". How to Cut a Butcher Block Countertop | eHow. 1-1/2 gallons clear countertop epoxy resin and hardener.
Safety Equipment - gloves, glasses, ear plugs, mask, etc. They have other brands for as low as about $11 per sq. If the level does move, add or deduct shims as necessary. Adjust your straightedge clamp so that the circular saw blade guide plate will run along the clamp and the saw blade will run along the pencil line.
You may also need to adjust the blade depth. I ended up using a circular saw for the straight cuts and somehow got the jigsaw to do the rounded corners. Crosscut Method #2 – 12" Carpenter Square. This will help you to draw a straight line. I've got a piece of butcher block counter that I salvaged. Never prop up this off-cut, or the material will buckle and bind the blade, causing a dangerous kickback. The best part about using wood countertops is they are much cheaper than stone, solid surface, or corian. Check out the pros and cons in this article, and compare the different types of countertops to see which one works best for you and your kitchen. If it's not sanded well or is still rough, dirt and dust can stick to it. If you are using a jigsaw blade, the best option is usually one that is designed for cutting irregular shapes. For #10 screws, go with the 9/64-in. Saw blade to cut butcher block countertop. REMODELING GUIDES Finishing Touches: Pro Tricks for Installing Fixtures in Your Tile.
Draw a reference line to mark its position on the base. 4 C-clamps or spring clamps. The mineral oil and wax need time to condition and seal the wood.
But I still started sanding with 80-grit sandpaper to get the roughest spots knocked down. Dull or worn blades tend to cut slower and may require more force when used, leading to accidents. Makita USA Inc. La Mirada, CA. Best saw blade for cutting butcher block. Bonus points if you can do it without getting adhesive on your fingers! We use a finish that's easy to reapply whenever the board looks dry (I keep a bottle of it under our sink). BTW heart-wood is the interior of the tree and has more consistent coloring, while calico uses the whole tree and includes both dark and light wood…calico would have been less expensive. ) Grab 2 clamps, your level, and a circular saw.
Repeat for each cut. After cleaning your saw, a little bit of oil will help keep it in good working condition, as well. This cheaper option is great if you plan to use cutting boards instead of the countertop for all your food prep tasks. Butcher block countertops are a classic option for a kitchen, but are frequently passed over for more expensive materials like stone. This will involve working on one side at a time and moving the clamps and straight edge. Once the cut has been started, let the lever go. The other end of the Z fastener gets screwed in to the underside of the countertop. Make sure the saw is set for a 90 degree cut. That's what I've came up with so far.
Bring the saw up to full speed, lift the guard, and slowly push the body of the saw down to start the cut. The Crosscut – across the wood grain or width of a board. If you cannot see your pencil line below the layers, make the line bolder and more visible. Remove dust with a soft cotton cloth, tack cloth or vacuum brush attachment. Then after sanding the top and all 4 sides, I switched to 220-grit sandpaper to polish it off!
The most common type of blade is a straight edge blade, which is used to make straight cuts. If you don't have braces, make them with your 1×6 board. A blade that hangs too low beyond the thickness of the wood may pull at the wood fibers, causing tears and splintering. Set the cutting depth on your saw so that it cuts all the way through the material in one pass. Follow these simple guidelines, and your circular saw should not stick.
It would really pop against white kitchen cabinets! Cut out with a jigsaw and sand inside edges smooth (Image 1).