Pull Assemblies: Force to power a device is only required in the pulling of a mechanical cable. You may need to use your fingers to open the throttle mechanism in order to get enough slack on the cable to get it to fit easily into the hole. Along with this generic recommendation, engine performance can also be an indicator of cable issues. I don't recall having a lot of difficulty getting that on or off, however. There is absolutely no room to move the wrench even when I manage to work a miracle and get it on the nut. After the cable tensions have been set, be sure to check the functionality of the throttle return as prescribed previously. My bike is actually a 1984 gl1200 Aspencade, but I'm sure its the same. Push pull throttle assembly. Should this be done first or should i try to adjust this? Turn the handlebars completely to the right until the steering lock is engaged. We can provide our clients with both standard and custom Push Pull Controls to operate, position, open, and close components from a remote location. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. Shut-off, parachute release, throttle and shift cables. Some require occasional lubrication (about once a year), while others are secured in a teflon tube that does not need additional lube. Operating at the other end requires the same principles, although access is less easy.
Location: Strongsville, OH. Great "how to" again Wingadmin. By MikeyC3 days ago. Lines exterior is Teflon coated so it wont discolor due to weather and sunlight. Seems like the best way would be to remove the gas tank in order to have enough room to do the job without going insane. Replacing the throttle cables will take between 2 and 3 hours, and requires some work in a confined area behind the carburetor assemblies. I own a 1975 Honda gl 1000 and live in Overland Park Kansas. Domino Racing XM2 Throttle Cable System. So much so that Domino is the OEM (stock) throttle system on more European motorcycles than any other brand! Our cable controls are lightweight, flexible and economical. No parts are outsourced. 【 Overall Length and Travel in Inches 】. Maybe I can find a set of 4 gauges I can borrow instead of buying new ones. In the OPTIONS section, if you do not see your motorcycle model, select UNIVERSAL KIT.
Cable specifications: What exact measurements are needed to support your Push Pull assembly's workload while remaining flexible and safe? Some riders will insist that their bike runs more smoothly with the push cable removed. Note the accelerator and decelerator cable positions. I think it swings just enough to be able to reach the linkage.
I have already installed the new cable ends in the hand throttle at the top, and was hoping that I would have enough slack to install at the bottom. Push-Pull Cable Components and Characteristics. Started by LuisB1000rr, 11-19-2022, 10:49 PM. Steel hook L clamp cable mount.
Having a general idea of how all the parts of your motorcycle work will give you a safer, cheaper, more enjoyable experience through the years. Joined: Mon Sep 06, 2010 1:21 pm. How to install push pull throttle cable tv. By Dmachine1 day ago. When you turn the throttle, it connects to the pull cable and pulls open the butterfly valve. I couldn't be happier with how things turned out and am glad I went in this direction. Once the new throttle cables have been installed and the return checks are complete, finish the job by reinstalling any items that required removal to gain access to the cable system.
Push/Pull two cable system. Numbers 6 and 7 show the throttle cable adjuster. To measure the distance, two triangles can be cut out of masking tape and one placed on the grip and one on the throttle housing. Normally, there is a spring that will close the valve whenever the throttle isn't activated. 【 Conduit End Fittings 】. Height (bottom to center of mounting):.
The cable kit didn't include some pieces that I needed to perform my particular application, so those needed to be sourced elsewhere but overall the kit was more than adequate to get me started. Load Capacities and length of travel. There are a lot of different throttle set ups, the most common of which is to have two cables with one adjuster. I like to adjust with one hand on the adjuster and the other on the throttle until all free play is gone. Yes, the replacement cable comes with the elbow fitting, and that little metal knob on the end fits right into the hole the old one came out of. Push vs. pull throttle cable; What is the difference. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. Excellent directions from one end to the other. The cables are different lengths and with different fittings.
What Is a Universal Push-Pull Cable? If you are anything like me, you want all free play to be adjusted out so when you twist the throttle there is absolutely no delay in throttle response. Product Name: Shifter Cable. How to replace your throttle cables • GL1100 DIY Articles •. I believe I used a wrench that had the head bent at a 45-or-so degree angle, so that it was easier to get a grip on that lock nut. I'll save you the retort and tell you that it's awful and translates to a shitty ride and a poorly set-up motorcycle. Is there a difference?