The broad portfolio from lab, bench-top and industrial ultrasonic high shear mixers makes it possible to choose the ideal ultrasonic high shear mixer for your application and production volume. Numerous modern products, across a wide range of industries, can benefit from high shear mixer technology. This process is also faster than other mixing methods. However, this process is not without its drawbacks. Chemical Industries. Multi-function offers maximum flexibility: homogenise, mix, emulsify, and disintegrate. This design promotes good flow and minimizes the possibility of dead spots where unmixed materials can collect. Optimize powder injection in your batch mixer. The appearance of this content in the UL Prospector Knowledge Center does not constitute an endorsement by UL or its affiliates. Widely used today for high-intensity mixing, dispersion, disintegration, emulsification. These mixers are typically used along with a slow speed scraper type anchor agitator for high viscosity Cosmetics, Pharmaceutical and Food products. Mayonnaise is an oil-in-water (O/W) emulsion with a dispersed oil phase and a continuous water phase containing egg, vinegar, salt, sugar, mustard, and water. The traditional design features a four-blade rotor running at tip speeds in the range of 3, 000–4, 000 ft/min within a close-tolerance fixed stator. FPS provides a complete range of Inline High Shear Mixer Homogenizers starting from Single stage Rotor-Stator to Multi stage Rotor-Stator depending upon a specific arrangement of different number of sets of Stators and Rotors concentrically mounted horizontally inline to the fluid flow.
With densification, the physical properties of the end-product are often improved as well. Particle size: 2-5 microns. Hielscher offers ultrasonic high shear mixers for lab scale work with a power range from 50 to 400 watts ultrasound mixing power. The high tip speeds and complex turbulent mixing patterns generated within the rotor/stator assembly of an ultra-high shear mixer enable it to produce fine emulsions and dispersions.
03, it is more corrosion resistant. Batch High Shear Homogenizer. These are the machines that provide more bang for the buck when a traditional rotor stator is not quite up to the task, but a high-pressure homogenizer is not necessarily required. The saw-tooth disperser generates a vortex in the liquid surface for quick incorporation of solid ingredients and, along with the anchor, continues to agitate the batch when it becomes too thick to flow through the rotor/stator. Ginhong is one of the leading high shear mixer suppliers in China manufacturing different types of inline and batch mixers, which are widely used to make cream, ointment, lotion, mayonnaise, salad dressing and emulsion in cosmetic, pharmaceutical, food and chemical industries. The mixer creates mechanical and hydraulic shear by continuously drawing product components into the rotor and expelling them radially through the openings in the stator.
Inline flow of the material ensures each droplet passing through the homogenizer is subjected to vigorous hydraulic shearing action with no possibility of by-passing. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency. Whether it is a Water-In-Oil (W/O) emulsion or an Oil-In-Water (O/W) emulsion, getting the emulsion to remain stable in order to deliver the desired results - e. g. improved immune response - can be a challenging task. High Shear Mixers - Common Models. For example, this vessel could be a batch mixer or a straightforward mixing chamber. In this unit, a double-shaft agitator circulates product around the tank. Dynashear Inline Continuous Mixer/Emulsifier. The tangential velocity with its maximum reaching 24. Since temperature-control of heat-sensitive materials is a crucial factor for the quality of the process results, Hielscher offers various solutions to keep the process temperature in the targeted temperature range. To form the oil-in-water (O/W) emulsion, the oil needs to be broken up into small droplets.
With a Silverson mixer you can take one of these factors out of the equation. Control packages, simple & sophisticated. Confirm the benefits of vacuum mixing on your particular application. International Congress for Particle Technology PARTEC 2004; Nuremberg, Germany. CGMP is vital for quality control of manufacturing plants as it entails proper design, monitoring, and control of manufacturing processes and procedures. Therefore, when it comes to production, faster is better. 5 blade diameters above the blade. Our range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized.
Ultrasonic cavitation has a strong impact on solid particles: The cavitational liquid streams erode the surface of solids and transports the eroded fragments into the liquid producing thereby a homogeneous suspension. Probe-type ultrasonic mixers are established tools in every laboratory. Tri-clamp Connections. Biological pharmaceutical industry: tissue, cell body grinding, injection; antibiotics; drug ointment; microcapsules emulsion; Cosmetics Industry: Emulsion various facial cream, lipstick, liquid detergent, Ximian Nai, skin care products, shampoo; Chemical industry: resin emulsion, surfactant, carbon black dispersion; dye coating. High-shear, high-speed mixing equipment supplies the mechanical energy necessary to reduce the size of solid particles and liquid droplets in emulsions and dispersions. Explore our range of high shear mixing equipment, including state-of-the-art blades like our F – blade, which is interchangeable with all other manufacturer's standard high shear blades and in fact, will last much longer and produce more sheer and pumping action. Stable Suspensions and Emulsions.
Two of the most effective options are high shear mixing and homogenizing. If the equilibrium particle or droplet size achieved in a single-stage or multi-stage rotor-stator is larger than desired, manufacturers are often forced to use more expensive, higher-energy devices, such as high-pressure homogenizers and colloid mills. Chemical Engineering and Processing 87; Nov. 2014. In addition, the number of rows, angle, and width of the spaces between the teeth are all variables. What is the typical volume that must be processed? Viscosity make sure the viscosity is such that it can be mixed using a single shaft mixer. These mixers have crevice-free construction, Ultra Hygienic shaft seals and are constructed from materials on the FDA master list. Heavy duty V-belt drives and bearings. As with any other mixer or blender, the process of specifying a powder induction system for your application is best accomplished working closely with your mixer manufacturer, in a testing laboratory. This allows to pressurize the sonication vessel.
All units are available with the following options: - vacuum construction. The Metenova HS is ideal for emulsification applications, difficult to dissolve solids, and particle downsizing. You'll also benefit from using less energy and cutting manufacturing and maintenance expenditures. In the pharmaceutical industry, emulsions are a key component in many formulations and products, find out how High Shear mixing can help to improve them. 316L austenitic stainless steel is more acid resistant, more alkalis resistant and more high temperature resistant, the material of which is the same as that of nuclear power generating set—austenitic 316L stainless steel, because its carbon content≤0. The Triple Shaft model extends the operating range of this product line by adding either a high shear rotor-stator mixer, or a second high speed disperser.
ZX Inline Homogenizer. Additionally, when working with high viscosity materials, high shear mixing will likely be a more efficient choice because if your materials contain too much solid matter the homogenizer could become clogged. They are described as "immiscible" liquids because they cannot easily be mixed together without separating and this can often cause problems during manufacture if it is not done correctly. The 8100X series multitooth mixers are employed in the applications requiring high shear for achieving a thorough emulsification.
Processing Tip: Ultrasonic Mixing under Pressure. Normal blade is speed is in the 4800 - 5200 fpm (feet per minute) range. Because this item is priced lower than the suggested manufacturer's advertised price, pricing for this item can be shown by proceeding through the checkout process if the product is available. Particle Size Reduction and Elimination of Agglomerates and Fish Eyes. Go to Settings -> Site Settings -> Javascript -> Enable. With a small add-on, your equipment can be re-configured for continuous production processes: Read more about ultrasonic milling and dispersing of particles!
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