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Changing the type of bearing used also changes the design considerably. Then be sure to check out our Induction Motor Video Course! Tests take less than 3 minutes. The other side will have terminals labeled T1, T2 and T3 or Load 1, Load 2 and Load 3.
A power analyzer is used for measurement. C-Clip / Retaining Ring. The stator is the stationary part of the motor and consists of a housing with slots and a series of windings. Light: 1 pound, hand-held. How to test a squirrel cage motor inn. The procedure determines the running time and temperature reading intervals. The gasket prevents water or contamination from passing between the metal surfaces and into the terminal casing. Having all tools readily available: Some common diagnostic tools include ubiquitous multimeters, clamp-on ammeters, temperature sensors and oscilloscopes. This induction motor design is the most common. This information can be used to assess the health of the motor compared to its intended design. Foreign particles may lead to deterioration of a motor's windings or other parts; moisture ingress is one of the most common forms of motor failure. The winding can be connected in star or delta and is connected across a 3-φ supply.
Single-phase rotor test. The squirrel cage is a cylindrical shaped cage that fits around the shaft with bars extending between its two ends. Enjoying this article? The bearing temperature is frequently measured while the induction motor is in operation. Copyright information. Basics of Motor (and Rotor) Testing. If the readings differ from the expected results and the power supply test showed no issues, this may indicate problems with the health of the three-phase AC motor. The exception is European motors, which will have the designations U, V and W. These wires should be tested to determine the health of the motor's power supply. Induction Motors - What's the Difference?
The acceptance criteria shall be based on manufacturer approved procedure but usually phase to phase deviation should not be more than 2%, and max deviation from theoretical value should not be more than 5%. The operators holds a feeler (typically a hacksaw blade) on top of the rotor and rotates the rotor around, looking for any area where the feeler vibrates, or "growls". The intersecting point is A corresponds to the input power when the supplied voltage is zero. With the Motor Genie, you can find: - Internal winding faults – turn-to-turn, coil-to-coil, open windings & continuity. The speed is measured using a tachometer. ALL-TEST PRO Motor Genie - AC Induction Motor Testing and Troubleshooting. In this condition, the short-circuit current with normal voltage V (line to line) applied across the motor is given by; The input power required during this test is to supply the rotor and stator copper loss. How to test a squirrel cage motor trend. There are also compared efficiencies obtained for three core losses values: -. Sealed Ball Bearing.
The use of bearings ensures that the shaft rotates smoothly and generates minimum friction, which is especially important as the shaft may rotate at high speeds. At either end of the squirrel cage, end rings are attached to create a short-circuit that induced current will flow through. Difficulty achieving speed control - as a three-phase induction motor is a constant speed motor, it naturally undergoes very little in the way of speed variation, making manipulation of its speed difficult. And the reduced voltage is supplied to the motor. The readings are tabulated and the performance characteristics are plotted. Testing of Induction Motor - Methods of regular testing. This article will go over the basics of motor testing and what types of motor testing are provided.
The three phase supply and earth cable are connected to the terminal board. The stator is constructed by stacking very thin, highly permeable steel laminations inside a steel or cast-iron frame. Ur: terminal reduced voltage according to project IEC 2G/102/CDV. The purpose of the test in the motor routine testing is to calculate power factor, starting current and starting torque. D. strength of the magnetic field of the armature. This device helps companies avoid the hassle of fixing motor failure issues that could have been prevented, and it saves them countless dollars in lost work time due to these problems. How to test a squirrel cage motor kit. Return to Induction Motor Inspection. The type of rotor used in this example is a cage rotor (squirrel cage motor). The abnormal vibration and noise also shall be verified. If you're not quite sure what to do or where the problem is coming from, however, it may be worthwhile to call in an electronics repair service to help assess the motor.
At either end of the rotor shaft, anti-friction bearings are installed. There is a maximum degree of 'skewedness' these laminations can adopt, and this is dependent on the design of the motor. Be sure to keep your hands clear of moving parts at all times to avoid injury. Short circuit fault.