This is a very simple installation that can be done by almost anybody. Need to rebuild that leaky fuel filter head? 5-05 LLY Duramax - Fuel System - OEM Fuel System. With age / mileage / and ultra low sulfur diesel the O-Rings and fuel lines located in and on your Duramax diesel fuel filter head will begin to deteriorate. Rebuilding the 2001 to 2010 Duramax fuel filter head. Try to use the car manufacturer-specified matching label gasoline. How To Know When It's Time To Check The Fuel Filter Housing. Best Quality Brands We sell what we put on our own trucks!
Once the fuel reaches the injection pump, it is pressurized to the high pressures needed for the fuel injectors. We finished off the fuel filter housing rebuild by also replacing all of the fuel feed hoses to and from the housing. So, we found most of the accessory pieces in the back seat, including the filter head. Allison Transmission. MadJack Diesel Performance Inc. Toggle mobile menu. Buy stock diesel replacement parts such as injectors, fuel pumps, ball joints, track bars, turbos, and more for your diesel truck. Direct replacement - this fuel filter housing matches the fit and function of the original filter housing. The original upper O-ring was left in place, resulting in two O-rings being installed. Rebuild your housing and problem solved.
In most diesel engines, if the fuel filter housing leaks, fuel slowly seeps out. If you need instruction contact us and we will send you a link to a you tube video to see how this is done properly. Oil Filters & Accessories. It can be hard to spot with the engine fully dressed, but the primer button on the top is a dead giveaway of what you're looking at (along with the big white filter hanging off the bottom). This is the complete kit needed to rebuild the fuel filter housing on the Duramax trucks (2001-2010). Youu2019d better soak the seals with oil before installing. Technical Support is available by contacting Bostech's Customer Service at 1-800-868-0057 or by emailing An RMA (Return Material Authorization) number given by Customer Service is required for all returns. The site navigation utilizes arrow, enter, escape, and space bar key commands.
While we were working on the filter head, we also replaced the next most problem-prone part, the bleeder screw. Dmaxstore Note: For use on a 2011 or newer style filter head one of the small o-rings is used for the bleeder screw and the other small o-ring you can disregard. Pay no attention to the road grime on the filter—we're still running no inner fender covers. Join us now and experience the difference! There are a few possible reasons why the fuel filter seals are leaking. If you plan to rebuild the filter assembly yourself, set aside a couple hours and be sure to practice safe shop techniques. 6l GM Duramax LB7 LLY LBZ LMM LML Chevy or GMC Applications. It is typically a failed oring that is letting air in. Engine Fitment: - GM Duramax LB7 / LLY / LBZ / LMM.
All the seals needed to rebuild your leaking fuel filter head! Instead, the injection pump sucks fuel from the tank. Image Credit: DieselWorldMag. Amsoil Synthetic Oils Diesel Applications. The rebuild kit is about $25 from Merchant Automotive, while the Sinister CAT filter adapter will set you back about $150. Spare Tire Carriers. Select a store to see pricing & availability. Replacing the internal seals in the fuel filter head is a relatively simple task that is also inexpensive and can easily bring the Duramax engine back to life if it was suffering from leaks within the filter head. From the factory this screw is made of plastic.
Call us at 859-737-4966 for free advice. In this diagnostic guide, you'll learn how to recognize the most common signs of a leaking fuel filter housing. Tab will move on to the next part of the site rather than go through menu items. We include: 2-U-shaped lip seals. On most orders over $60. These are not replaced when changing the filter. At the same time, we decided it would be prudent to also install a CAT fuel filter and adapter from Sinister Diesel. Quantity in Stock: (Out of Stock). Bleeder Screw Seal (qty.
Prop65 Warning: - WARNING: Cancer and Reproductive Harm - Bostech / BT-Power's 24-Month Unlimited Mileage Warranty. You can view our Warranty Policy by clicking the "Help Center" at the bottom of the page and going to Policies & Procedures. The filter head has several small seals. California Residents: Prop 65 Warning. Up and Down arrows will open main level menus and toggle through sub tier links.
The CAT filter adapter comes anodized in Sinister's trademark blue color, which adds a decent pop of flair to the engine bay. As the truck ages, the seals can get dry and brittle, and then leak. We have cancelled our 888 phone number. Rear Differential Covers. 4 u00d7 Viton O-Rings. However, as the trucks age the O-rings inside the filter head become worn and eventually leak. Second, and the worse of the two, is that the filter head can suck air into the fuel system, which causes a whole host of issues from a no-start condition to high-pressure injection pump (CP3) failure. To clean things up a bit, we removed and relocated all of the extra sensors and hoses. After years of use it can become brittle and strip. Or search by City & State or Zip: Details. EZ-Mount Bypass Mounts.
While the factory filter is good for particles between 5 and 10 microns (depending on who you ask), the CAT unit filters down to 2 microns. After rebuilding and reinstalling the filter assembly you will need to prime the fuel system before starting the truck. Coolant Hoses & Hose Kits. You're welcome to contact us! Filters & Maintenance. From 2001 through 2016, Duramax powered vehicles had a fuel system that was different from most other diesel vehicles - they did not have a lift pump. Representative Image. MadJack Diesel Performance Duramax Water In Fuel Sensor Wrench 2001-2011. Toyota/Nissan/Lexus.
Fits:2001-2010 Gm/Duramax. Dorman gives repair professionals and vehicle owners greater freedom to fix cars and trucks. Early signs of a leak include extended cranking after the truck has been sitting for long periods as well as the engine starting and then dying. When installing the adapter, a little bit of fuel on the O-ring will help keep it from binding.
Remember, this is an overview of the process; if you have questions about the specifics you can consult the team at Merchant Automotive or your local diesel performance shop. UPC: # 885484554900. The CAT filter also works as a water trap, though it doesn't have a drain or sensor as the factory filter does. The kit includes everything needed to reseal the filter head, including the primer pump. The primer housing is removed with three screws, and the heating element is held in with two.
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