Lower tip speeds mean longer life for scrapers. Custom Milling & Consulting LLC, manufactures a variety of immersion mills that can grind particles, increase dispersion, and reduce agglomeration. By End-use Vertical: - Adhesives & Coatings. Vacuum, pressure, or atmospheric operation. The main features of the multi-shaft mixers are: - Hoist or tank mounted configuration. Drill powered flat or round helix. Test-To-Own Demo Program. Reach out to us with your goals, and we'll be an able research partner. E-mail them at, and. High viscosity multi shaft mixers collective. Typical Mixtures made in multi shaft mix tanks: - Cosmetics, high viscosity creams, lotions, ointments. Atex conform design. Hockmeyer machines are guaranteed to enhance your process. The company is striving hard to improve the quality of mixing systems by using technological advancements and reducing operating costs without hampering the quality of the product.
Kneader Extruder this mixer has the capability to mix and extrude, all in one mixer, the highest viscosity materials. This design is used for more viscous products where the material being mixed must be pushed around the tank to the high shear impeller. Medium to High Viscosity Archives. In combination, all three agitators can handle formulations as high as a million centipoise. A high-speed disperser has a restricted zone of influence in viscous products, and hence the low-speed blade is important to obtain a uniform mixture.
Elimination of voids. It is also used for tablet granulations, drying, and dry powder blends of friable-shear sensitive materials. The most common is the anchor slow speed paddle (often a Teflon wall scraper anchor) and a turbine agitator or high shear mixer. Prevents Material Bridging. The choice of a mixer can depend on many factors including the batch volume desired, heat transfer requirements of the raw materials, shear rate sensitivity, viscosity and flowablility of the product, physical size of raw materials, price of the mixer, material handling considerations, and more! Planetary, Centrifugal and Multi-shaft High Viscosity Mixers. ● The symmetrical gate blade rotates slowly along the inner surface of the tank to scrap off the material both on the inside wall and bottom. The high speed disperser or agitator blade can be larger than on an offset high speed design so for an application which requires more shear this would be a benefit. Once the test is completed, the materials can be instantly evaluated using our "Analytical Lab" to determine the actual results of your test runs. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch. Middle paddle mixer with angle to make the material up side and down, at the same time the high speed disc rotate at a high speed to disperse and shear the product. A lifting screw may also be incorporated to help suspend agglomerates in the finished batch. Our engineers are around 20years rich experience in this area, professional skills and stable processing.
Multi-Shaft Mixer Overview. Our sales offices in United States and Dublin, Ireland. TRIPLE SHAFT | Along with a low-speed agitator, this configuration includes both a disperser and/or rotor stator to purée large solids at the start of a cycle and eliminate lumps. DisperseTech offers multi-shaft, double planetary, and planetary centrifugal mixers to provide the correct blend of both shear and flow. Didn't find the right product. Commercial Mixers Market - A commercial mixer is used as an essential piece of equipment in any restaurant, pizzeria, bakery, or other establishments that makes dough and batter, leaving the contents perfectly mixed and aerated. It also allows the designers to avoid having to add workaround support devices — such as a crossbar connecting the flights of a helical planetary agitator — that reduce the risk of a component failure but actually diminish mixing efficiency and drive up production costs. Discrete Manufacturing. These vacuum-rated VMC-3000's are operated from an independent 15" NEMA 4X touchscreen control panel. High viscosity multi shaft mixers. Description & Application Videos. Multiple blades on each of the disperser shafts can also provide added mixing.
The Mixing Experts at Unique Mixers. These mixers also enable the operator to mix or blend products with different characteristics in a contained environment in the chemical industry. Power: 0, 75kW - 55kW. It allows you to adjust your testing on the fly — switching from one mixer design to another, evaluating various agitator combinations and speeds, etc. Multi-shaft mixers comprised of two or more independently-driven agitators working in tandem are well-known for their wide ranging uses in multi-viscosity mixing applications. The Kneader Extruder combines the efficiency of a double arm - sigma blade mixer with the convenience of an extrusion screw for the mixing and discharging of heavy viscous materials. You can't simply go to a chart, select an application or a viscosity and find the appropriate mixer design. To scale up successfully from laboratory testing to full-scale production, test in the largest capacity possible — as close as you can come to your production batch sizes. Ginhong manufactures two configurations for Multi-Shaft Mixers; the LZ Dual Shaft Mixer and the SZ Triple Shaft Mixer. Appreciate the Art of High Viscosity Mixing | Chemical Processing. Typical speed ranges at the mixing shaft are 600 to 1400 rpm for the high-speed disperser and 30 to 90 rpm for the low-speed mixer from 1 to 5 HP laboratory/pilot line models and from 5 to 100 HP production models.
When discharge is complete, the walls and bottom surfaces of the mix can have been scraped clean. These machines may also be designed with a variable speed belt/motor/drive system using very high efficiency AC motors coupled to a Variable Frequency Inverter for a soft start of the machine, for precise speed control and for significant energy saving. In the plant or factory, free-standing Double Helixx models mix everything from hash-style food products to multi-component epoxies to cream honey. The powder injection system cannot be used at this viscosity so the polymer is charged directly to the batch surface and vacuum is reestablished to deaerate the powder. High viscosity multi shaft mixers market. However, in general, the laboratory should be equipped to evaluate such parameters as viscosity, density, particle/droplet sizes and distribution, and fineness of grind. Direct dosing into the mixer is thus enabled. Cosmetics & Personal Care. Many processing operations require mixing of high-viscosity materials. Gains in the concrete mixer industry have been sustained by the traditionally pervasive trend of flexibility in the development of mixing technologies. The anchor agitator, set at 20 rpm, continues to scrape the vessel walls, hastening heat transfer between the batch material and the cooling liquid running in the jacket.
HHL -II (Hoist Mounted Dual Shaft Mixer, High Speed, Low Speed combination), THL-II (Tank Mounted Dual Shaft Mixer). Low speed helical or anchor sweep blade. Toothpastes and Dental Whitening. However, both designs are inherently limited in terms of viscosity range. Food Processing Mixers. Request A Free Quote. Batteries Power Drive To Massive Mixers. On the other hand, the SZ Triple Shaft Mixer is used for materials with viscosities ranging from 1 to 750, 000 centipoises.
Its various impeller combinations offer the advantage of greater versatility, while the independent installation of the shafts allows for easy maintenance of both bearings and seals. The versatile ram systems quickly, simply, and accurately meter out adhesives, caulks, cements, pastes, creams, gels and other products, no matter how viscous.