Make sure the lanyard is attached and the switch is in the RUN position. Besides, you can always take professional help if you don't want to do it yourself. 4. make sure the fuel line is holding pressure. I was towed back to the ramp, and when I was back on the trailer, I opened up the cowling and found a loose spark plug. Service Engine Soon Light The check engine light is one of the most common symptoms of bad Coil Packs. Another thing to do is to replace the pack. He did not check the power pack or the compression but took my word that it was a compression problem because that is what I told him the problem was having relied on the other boat shops. Any suggestion where I should start to diagnose this motor's issues? Symptoms of bad "Power Pack. Symptoms of a Bad Coil on an Outboard Motor. If they appear grayish and are dry, then it means that your spark plugs are still okay. With a multi-cylinder engine, you might notice the spark crossfire into the wrong cylinder, which leads to backfiring.
Otherwise I'd be testing the stator. To diagnose this problem, you might need to index the flywheel. If this resolves your issue then replace the rectifier. 2. Outboard motor power pack problems. spark test - set your tester at 7/16" look for strong blue spark. If the problem stays on the cylinder not firing then you probably have a timer base, powerpack OR engine harness issue. Get the coil or spark plugs replaced whether by a professional or by yourself, and you can eliminate these concerns with your outboard power pack. Nestled in with the stator under the flywheel is the trigger (or timer base). Johnson Evinrude Mercury Mariner Force Chrysler Mercruiser Suzuki Yamaha boat motor parts resource.... Engine Continuously Blows Power Packs/Switch Boxes:...
I think you should ask the guy to explain what caused it to happen, and if the explanation is plausible, you better hire him. 2) are there any tests I can to with a multimeter to check if this is the problem, before I invest in new packs, because they are very pricy and I don't want to buy parts if it may be something else causing this. Anyone had a powerpack go out. It may be that the fuel you picked up was contaminated and now the carbies may need cleaning. Spark plugs can foul up with oil and carbon on two stroke engines resulting in poor spark. Aside from checking the condition of the coil, it is also important that you inspect the spark plugs. Disconnect the stop switch circuit and retest the spark output. These can cause the tacho to jump around and the engine to have a miss.
Timing Light Test: You can attach a timing light to spark test the condition of the power pack. But it is not jumping back and forth. What Are the Symptoms of a Bad Coil on an Outboard Motor. It also explains why with the cover off it runs better as the motor cover will be filling up with exhaust gas. If you get continuity from the tip of the plug to the metal threads of the plug, the plug is shorted and needs to be changed. Outboard Spares Response. A power pack, or ignition module, is the device that controls the timing of ignition functions on all engine cylinders. Sometimes the sputtering is at take-off.
Will still run great at 1/2 throttle or less. Changed the plugs which seemed to help for a while but problem recurred (bottom plug appeared fouled). You can also ohm out the plugs with our meter and make sure that the plug is not dead shorted to itself. I don't know jack about powerpacks but I did some investigating on the BFHP.
I'd be checking to ensure that you don't have an overheating issue (check thermostat assembly, relief valve (poppet valve) assembly and possibly your water-pump. After the swap it ran ok for two minutes at idle. It could be you have a short to ground between the stop button/switch and the power-pack. Thinking possibly the coils / power pack. There was also a somewhat moderate volume pop but engine wouldn't catch. Good luck, 94 force 40 hpBy: Joe on 2 July 2022Was out fishing and it was running fine then we stopped for about 30min and it wouldn't start check it out and no spark what could it be I just replaced switch and the stator and voltage regulator rectifier and still no spark any suggestions. Just cranks over (cranks over fast new battery and starter) and does not even attempt to start. Look at the insulator tip, upper and lower insulators, as well as the boot. Ge dishwasher troubleshooting May 28, 2021 · Another common symptom of a bad fuel pump is sputtering or misfiring. If the problem moves to #3, replace the power pack (switch Box). The problem is usually due to a low voltage spike in their electrical, quiet, vibration-free operation, coupled with standard power steering and Digital Throttle & Shift make for a level of comfort and a refined driving experience that are unrivaled in the industry. Signs of a bad power pack on outboard transmission. I'd suggest carefully bypassing the solenoid with a set of jumper leads to the starter motor and see if the starter motor then turns over.
On some motors while its running you can take a timing light and check to see if the side the powerpack is running has spark. 2005 Mercury 115hp 2 st, 3 cyl. 1988 Evinrude 120 will start, but James Frazier on 2 September 2020The incident... Motor runs great. Place the positive probe of multimeter on the green and white striped terminal wire pin and the negative probe of the multimeter on the terminal pin for the red and yellow wire. Just double check, everything you've already done in-case you've overlooked something too. What are the possible options here and how do I fix it? If you are using a 40-amp output stator, there will be a large load put on the regulator. 75hp mercury 2 stroke issues. Signs of a bad power pack on outboard. If none of the above resolves your issue then it could likely be a faulty oil sender in the oil reservoir.
Recently the ignition key broke and I replaced it with a new key and the ignition switch turns Ok but now I get no response from the starter motor. Typical Fuel Filter. Hi Paul, Thank-you for your patience on this one. A Johnson power pack should range from around $100-$200. When this happened yesterday, I brought the motor back to idle for a few seconds and then throttled it back up – ran great no sputtering. Mercury 2002 40hp 2st 2cylBy: Manus on 29 October 2019Only firing on one cylinder. If it's out of spec then replace the stator. 91K subscribers Subscribe 15K views 3 years ago A video on how to diagnose and replace a bad switch box for... You can test the Mercury power pack in either one of two ways; one method requires you to use a multimeter, to test the power pack directly. Test the load resistor's positive and negative terminals with the positive and negative terminals of a multimeter. If the problem goes away, replace the voltage regulator. This spark ignites the fuel/air mixture inside the engine to create the combustion required to power your vessel.
The timing wheels can also crack and cause erratic spark. The cavatation plate above the propeller should be level (or within about 20mm) of the bottom of the boat. 1995 90hp Mercury TrackerBy: Earl Kamps on 29 July 2022This spring when I took the boat out it run for about 45 minutes and just shut down. Having the service manual will give you the exact tests that you need to perform and how to properly track down the issues that you are having with your engine. On the muffs there is no load on the engine or exhaust back pressure. I drag shifter and cables to motor... diconnect the red plug... plug in the "other" shifter box. This problem indicates that the outboard coil is not maintaining a steady voltage output. Temporary solution: Engine operates normally (no RPM reduction) if thermoswitches are left unplugged. A power pack converts an AC current into two separate DC currents. Do you have any alarms sounding? 1996 Johnson ocean runner. Sometimes your stator will make it seem like your powerpacks are out. I'm not getting spark on any cylinder.
However, many ignition problems are traced back to something else, such as the plugs. I made sure the ignition coils where well grounded to nothing. It was suggested by a boat dealer that I called on the phone that it might be the Power Pack, however, you never know how much knowlege people have, I thought I'd try and get some more info.
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