Other suitable systems include, apertures having alignment markers or visual indicators, or transparent windows having visual markers. Join my newsletter to receive the latest news, tutorials, and project plans sent directly to your inbox! Also, those of skill in the art will appreciate that a depth guide may be mounted to or formed with any appropriate portion of the jig 100. Now, let's get the handle, put on a 1/4 inch washer, put the screw attached to the handle through the hole in the wheel, add another washer and then screw on the two 1/4 inch nuts. The clamping mechanism is positioned below the upper surface 495 of the support block and may be positioned inside the support block The clamp 496 and support block 490 make possible clamping workpieces that are too short to be secured with other clamp assemblies 140, 277. The Ultimate Adjustable Table Saw Box Joint Jig. The user repeats the process with the second board 300.
How to make box joints on a router table: - Install the box joint jig on the router table. Box-joint jig working Plan. The clamping system uses one or more clamp assemblies 140, 277. An embodiment of a box joint template 303 allows for these minor adjustments to the finger and socket width by providing a template with an upper half 304 and a lower half 305. Typically, the right and left stop will be of equal length resulting in parallel front 316 and back 318 rails as illustrated in FIG. One of skill in the art will understand that the first 328 and second 329 rods may be used together or independently and that the exterior thumbnut 338 may be used to hold the rail against either the interior thumb nut 339 or the nut 331, or both.
Most box joint jigs are simply attached to a miter gauge. Instead, this jig uses a system of removable fences with separate keys for different sizes of box joints. Woodsmith adjustable box joint jig. Just build it to the size you require and to the stock you have on hand. By having an adjustable finger in line with the adjustable threaded rod, the template can be flipped front-to-back while still maintaining the proper alignment. Additionally, as shown in FIG.
9 is a top plan view of an exemplary template in accordance with an aspect of the present invention; FIG. A second thumbnut 349 locks the finger assembly 314 against movement relative to the alignment system 139 and mounting system 181. Adjustable box joint jig plans free. A threaded knob may be utilized to secure the mounting block along the rod. 9, additional indicia may be included for different cuts and joints, such as an alignment marker 134 for the tails of a through dovetail guide and an alignment marker 143 for through dovetail pins. Use painter's tape to avoid tear-out and to provide a cleaner finish.
Step 3: Knobs, Block, Handle. 51 is an isometric view of an embodiment of the jig apparatus having a removable clamp assembly, the figure showing the base with the clamp assembly removed; FIG. Each bracket 120 comprises a leg extending downwardly from the template 118, and each leg includes a slot 132. Positioning the face properly is often a frustrating loop of trials and errors. In further embodiments, the clamp assembly 140 can be removed from the front face 106 of the base. Adjustable box joint jig pdf full. The removable blocks 290 allow the user to remove the fingers 199 for one-time setups or to switch back and forth between multiple setups. 16 is a general illustration of a router bit positioning system integrated in a separate housing; FIG.
As a result, a woodworker may need multiple devices. Alternatively, separate, varying-sized guides may be attached to the router base using a quick-change system. 52 is an isometric view of the removable clamp assembly of FIG. 30, embodiments of the router support 135 and the bit depth guide housing 276 allow the router support to be stored in a slot formed on the rear of the depth guide housing when the router support is not in use. Adjustable Box Joint Jig | Woodworking Project. 35 is a partial isometric view of a box joint template in accordance with an embodiment of the invention; FIG. Additionally, a securing system such as a securing clamp 368 may be included in the mounting fence system 155. 20 is a partial isometric view of a template including variable position guide for forming a tapered sliding dovetail tenon; FIG. 1, 7, 8A, and 12, in a further aspect of the invention, a workpiece stop 168 is disclosed.
What router bit for box joints? With reference to FIGS. Each of these "fingers", as Tom calls them, presents more gluing surface, and therefore more holding power. The base 102 includes a flange 104.
Additionally, each workpiece stop may have a straight edge 283 opposite the first 281 and second 282 offset edges. In a further embodiment, the set-up guide can be used to correctly align both mortise and tenon workpieces front-to-back 148 and left-to-right 319. If the fingers are too close together, the joint will be loose. Prior jigs may not have a convenient way to accurately provide this offset. You don't need any technical expertise. Because the blade travels back and forth with the jig, if your key is off by 1mm, your joints will be 2mm off. 33 is an isometric view of the repeatable template alignment system shown in FIG.
Alternating guides may also be provided for use on either the left or right sides of the jig. Make a few test cuts before fixing the front fence in position. Well come on and getchu some! 2 @ 5/16 " machine screws, 4" long. 11) The Fingerlap Joint Popular Science Oct 1970. 33) a different projection 202 on the template engages a second finger 199 b. You could certainly do this in metric, however the spinning would be a little different depending on the size of the rod, so you would have to work those numbers out. 64-67 may be used to position the front rail 316 and back rail 318 of the finger assembly 314 with respect to each other and with respect to the base 102. 25 is an isometric view of a jig apparatus including an adjustable finger template in accordance with an exemplary embodiment; FIG. Blue Max Clamp System. When the tab 492 engages the lower positioning slot 489, there is a gap 494 between the upper surface of the base 108 and the upper surface of the support block 490. The dado guide assembly may also be used to create sliding dovetails. But instead of using a miter gauge, this jig fits directly into the miter gauge slots of your table saw.
How to Build a Box Joint Jig. The clamp assembly comprises first and second jaws 498 extending from the top surface 495 of the support block 490. This may be useful for providing additional support for a workpiece, for example when making the pin board of a half-blind dovetail. Embodiments of the positioning system 139 also include a release mechanism 542 having a stop 543 movable between an up position and a down position. In embodiments of the invention, the finger assembly 314 mounts to the support rails 141 of the template mounting system 181 for front-to-back adjustment. The best router bits for box joints are a double-flute straight router bit and a double-edge spiral up-cut bit. Another washer, then put on the wheel, another washer, and then another 3/8 " nut.
For example, a template embodiment may have a half-blind template on one side and a dado template on the other, as shown in FIG. For example, a first template may include a depth guide for the pins of a through dovetail, a depth guide for the tails of a through dovetail, and a depth guide for a half blind dovetail. Custom Made Bushing Adapters. After the mechanism is coarsely adjusted for the appropriate workpiece thickness, the user secures the workpiece using an eccentric cam mechanism. The pin should be long enough to support wood pieces of different sizes (a protrusion of 2cm is sufficient).
59-61, an embodiment of the base is formed by an extruded center section 470 connected with a left end cap 471 and a right end cap 472. If the fit is too loose, move the fence away from the bit.
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