US$ 2900-3000 / Ton. Spraying method: 4 auto spray guns (match on 2 reciprocators) & 2 manual spray guns. However, the infrared experts at Heraeus Noblelight suggested an alternative solution. These reciprocators can paint profiles homogeneously. It is a good choice if you want to paint 500 tons aluminium profile per month. Maximum dimensions: 4000 x 1500 x 500 mm. The high efficiency cyclone system can recover approximately 98% of the powder overspray and return it to the powder feed system for reuse. What is the process of the vertical powder coating production line? Complete gelling could then be achieved in the furnace before the coated parts were transported into the convection furnace for final curing. 5 m/second airspeeds. Before powder coating, multi-stage chemical preparation of aluminium profiles and other products is conducted in 10 baths. Aluminum profile powder coating line. When ordering painting aluminium extrusion, please refer to a colour card or paint swatches to ensure colour accuracy. Vertical aluminum profile powder coating production line process: Loading—Pretreatment —Powder coating—Unloading. Without air movement, dust inclusions are avoided and the powder is not swirled or carried away.
Energy saving pretreatment washer spraying tunnel. Output: 10-12 hangers per hour. "This new system is about 30% of the footprint of a typical system, " Merritt says. Furthermore RAL colors on a scale typically also specify gloss coating - Matt, Honed, brilliant. INTEX Goes Vertical with New Powder Coating System. They are based on solid resins with low molecular weight. Type: Window & Door Aluminium Profile, Decoration Aluminium Profile, Heat Sink Aluminium Profile, Glass Wall Aluminium Profile, Transport Aluminium Profile, Industrial Aluminium Profile. This plan convinced Smart Architectural Aluminium, especially as the infrared booster could be easily mounted on the existing steel structure in the vestibule of the gas catalytic furnace. Material: Aluminum More. Aluminum profile has high mechanical strength, but low corrosion resistance. We are definitely the specialists in extrusions powder coating.
As well as the IFS architectural color palette, which includes solid colors, metallics, and anodized effect powders, "IFS Match, " the IFS Color Matching Service allows coaters to get the exact shade they are looking for in an environmentally responsible, durable coating. The constant efforts in R&D allow to design and realize equipment able to guarantee our customers extremely competitive high level performances. "We knew we really wanted to get this system in our facility and get things going. Powder recovery and reclaim is accomplished by using high efficiency cyclone technology allowing rapid color changing and short processing time, with less waste. Without an installation crew, INTEX had to sit on the project while SAT and U. Powder coated aluminium profiles. officials cleared up the crew's ability to come work in the U. The vertical aluminum profile powder coating production line production capacity is 3 times of horizontal aluminum powder coated production line production capacity. Fully automated powder coating line for aluminum profiles with a capacity of 360 m² per hour. High quality of products is achieved by ensuring compliance with the fabrication procedure and multi-stage quality control.
The air circulation ventilator transmitted hot air into the air canals which are located in the side part of the oven. The vertical aluminum profile powder coating production line production capacity per month is 1, 500 Metric tons. According to the shape of aluminium profile, we design the pretreatment to be economical immersion tank type with 6 stage processings. Required plant size: L52m W24m H6. Aluminum is a contrasting light metal with a silver-white luster. Aluminium profile powder coating line audit checklist. Powder generally absorbs infrared radiation very well, so the powder mass heats up quickly and gels much faster than in a convection oven. Each treatment is followed by cascade water rinsing. Aluminium profile with.
These films must have very low adhesive properties, so as solvents, which are part adhesives can chemically affect the powder coating. But he first wanted to make sure the INTEX finances were in order and the space available. Vertical Aluminum Profile Powder Coating Line | Surface Finishing | COLO. We supply complete solution for aluminum surface finishing, this type of powder coating line is specially designed for aluminum profile, its capacity can reach 1000 T to 2000T per month for 6m profile. The aluminum profile powder coating plant usually starts with these cleaning processes. Dipping Type Drying Oven.
The powder spraying room adopts the most popular pp board powder spraying room on the market and has a better electrostatic effect. To be sprayed on the aluminum profile powder coating, it must be properly hung on the conveyor line powder coating. Unload auxiliary equipment. Moreover, often in a production environment using the word "powder painting», that certainly does not fit into any rules. The electric charge of a powder particle is obtained when passing through special pistols (Figure 4). Screw: Double-Screw. The process starts with pre-treatment of the surface of aluminum sections, which involves removal of grease, dust and other foreign particles. Inside the cyclone and the sieve is cleaned by the cone below that is pneumatically opened. The powder is applied on both sides of the extrusion using 16 automatic Gema OptiGun GA03-P guns that utilize the Smart in-line AP01 dense phase powder delivery system.
Computerized: Computerized. Therefore, everyone participates in the appropriate metals in aluminum, such as magnesium, copper, zinc, etc., to produce various metals. Then these workpieces will be sent to gas-fired furnace tunnel to let powder melt into a smooth coating. Rapid fusing improves the paint quality and increases the throughput speed. Certification: CE, RoHS More. The level of surface quality of extruded aluminum profiles and sheets rolled aluminum in the state, where they exit from the press line or mill, in principle, suitable for powder coating. Although powder coating is very dense and strong, however mechanical stress when handling and transportation of painted objects can cause scratches on it or spots. We offer painting with all types of powder paints in the entire range of RAL colours, also painting with special effects, such as fine and coarse texture and metallic effects.