The forward-reverse switch's primary purpose is to control the forward and backward movements of the Golf Cart. 1996 and up 48 volt Electric Club Car Golf Carts. Click on image to zoom. The Forward & Reverse Contactor is an electromagnetic switch that. DC182 HEAVY DUTY and SW202 SUPER DUTY. Series carts are the workhorses of the golf cart family. However, one of the most prominent ones is that the golf cart will move forward even if the switch is in a neutral position. Here, you need to attach the shift handle using a screwdriver. If your Golf Cart switch exhibits problems, then troubleshooting is an ideal solution. There are a few things that could cause a golf cart to not move. This is the complete wiring diagram for the 36v Club Car Reverse switch. Next, identify the two wires that are connected to the terminals labeled "F" and "R. " The wire that is connected to the terminal labeled "F" is the forward wire, and the wire that is connected to the terminal labeled "R" is the reverse wire. Following our troubleshooting guide, you can fix the forward reverse switch problems in your club cart.
One possibility is that there's something blocking the wheels – either something on the ground, or something caught in the gears. This diagram includes the light switches and the fuses. Furthermore, many problems, like a loose connection or broken contacts, are also acute. There are a few different ways to hotwire a golf cart. This is the complete wiring diagram for the 36v Club Car Forward/Reverse switch, also known as the "F/R" switch. The paddle of the cart won't work correctly. The OBC is located on the back of the car, near the driver's seat. DC182 fits stock Ezgo F&R bracket and cables. When the switch is in the forward position, the positive terminal of the battery is connected to the motor, and when the switch is in the reverse position, the negative terminal of the battery is connected to the motor. There are a few potential reasons why your club car might go in reverse but not forward. Furthermore, don't forget to write down or capture a photo of the wires so that you don't face trouble while installing a new F/R switch. How to wire club car forward reverse switch? After that, the last step is to reconnect the connector from the switch with the battery. How happy would Momma be with a smooth operating rocker switch.
This is the place where the key switch attaches itself to the Cart. Flip your tow/run switch off before installation (disconnecting batteries is recommended). The club cart's direction switch problems are serious because you may not be able to run or operate your club cart properly.
If the corrosion is not taken care of in time, the Cart may malfunction. Descriptions: Club Car Forward Reverse system, Club Car Forward Reverse Mechanism, Club Car Forward-Reverse. Instead, you should try to check some of the additional issues that might affect the reverse forward switch. We have tried to explain everything about the Forward reverse switch and its functions in a club car. If they aren't fastened properly, they may tend to vibrate as the Golf Cart moves and leads to damage or overheat of the forward-reverse switch. Before you begin with the process, remove any metallic object or jewelery to avoid unnecessary spark or conduction of electricity.
However, this method can be effective in some cases if your car can't go in reverse. When you drive your club cart for a long time in the toughest of areas, the power cables of the direction switch can be loosened. The SW202 terminals requires 3/8ths cable lugs on the 4 high amperage cables. Club Car and Yamaha is a level 3 install. The Club Car Forward Reverse Switch is the only thing on your cart that can cause a problem shifting from forward to reverse. Here is the solution in 2 sizes. Not recommended for some Lithium batteries where voltage exceeds 52 volts.
Yes, excessive heat can often cause problems with the forward-reverse or direction switch of your club cart. To wire a Club Car forward-reverse switch, first remove the cover from the switch. Reversing Contactors. They are perfectly suited for off road trips or camping & farm chores. But the F&R switch is the weakest link in the amperage delivery system.
You may have big tires and drive off road over hills, through mud or sand, with extra passengers. Simple cable and wire diagram is clear and easy to follow. As you put your Golf Cart in the forward mode, check your multimeter for full voltage. Choose instructions for your cart in the drop down menu below. Step 5: Attach the Big Power and Small Cables. For safety, fix the positive cable first. You should not approach to replace the switch in the very beginning. Over sized components perform much better than under size. Ezgo install is a level 2 install. While dealing with electrical components, I would suggest that one experiment with the parts and components. See the install ratings link in the main menu above. Another way is to remove the governor from the engine. Melting: Sometimes, excessive heat generation can also cause the forward-reverse switch to melt.
The wiring diagram shows the following: - Light Switch. Use this kit for 36 volt operation now and 48 volt operation later. The Golf Cart may fail to offer the optimum speed, even in the forward direction. Strip about 1/2 inch of insulation from each of these wires, and twist them together. Furthermore, internal resistance inside the connector cables can cause the cables to keep melting. As a result, the reverse switch tends to get heated up. Typical of Scotty's big picture this diagram shows every wire in the cart needed to run. Any help would be appreciated. Okay for carts with big tires and rear seats. One way is to remove the resistor that is located on the motor. Even the slightest of error may cause the person conducting the installation to suffer a fatal accident. In addition, it can also happen that you turn the switch forward, but the cart goes in reverse.
Below are the easy steps for troubleshooting a reverse forward switch: - Find the ignition wire of your Golf Cart. This kit okay for carts with standard or lithium batteries with voltage 42 to 58 volts. Step 1: Disconnect the Battery. After that, check the proper functioning of the vehicle. Hardware and COMPLETE instruction is included. We rode the cart for about 8 miles on the black top and when I got back the reversing contactor was about the same temp as it was wife and kids also love the rocker switch instead of that old hard to push lever! Its purpose is to reverse the direction of the electric motor by switching the leads of the motor from one set of terminals to the other.
A 2nd supplied illustration breaks down the switch wiring. First, you need to disconnect the battery to avoid additional risk. As you remove the battery and detach the contacts, make it a point to mark the cables. Read this before you buy. Ensure that the vehicle isn't rocking forward or backward when the switch is in a neutral position. DC182-36v Heavy Duty Kit.
Depending on how it was wired, it could aid in the activation of the solenoid. The forward reverse switch on a golf cart is located on the dashboard. Instead of wrestling that old stiff lever!? In addition, if you find problems with these components, you need to repair or replace them first. Use a multimeter to check if all the parts are getting power. It is prone to frequent damage. Heavy Duty DC182 for 3-400 amp controllers for stock carts (use with standard 5/16 cable lugs). There could be a few reasons why your golf cart won't go forward or reverse. If you would help deciding which contactor you need email. Nonetheless, the symptoms often indicate the faulty switch as well. 3/8ths lugs required (see below). Okay for big tires, back seats, and aftermarket motors. All of the amperage delivered to the series motor goes through the F&R switch. Some of the common symptoms that will make you aware when your Golf Cart forward and backward switch is acting up is: - The Golf Cart tends to move forward, even if the switch is in the neutral position.
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