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I've replaced many components on my Vette, and have to keep reminding myself that the best ones are those made by reputable companies, which 99. Shifter / Transmission. C3 corvette fuel pump replacement. Activities Hobbies How To Refresh Your C3 Corvette Gas Tank Share PINTEREST Email Print Alexandre Prévot/Flickr/CC BY-SA 2. Reattach the lamp harness to the two harness mounting studs and replace the nuts. 05 of 08 Replace the Fuel Lines Photo by Jeff Zurschmeide With the tank out of the car, you can see the fuel lines.
Strip an ⅛-in of insulation off both wires. A pair of pliers Philips screwdrivers You should also have a ten-pound ABC fire extinguisher around, just in case. Orient the boot on the filler neck such that the hole for the overflow hose nipple points towards the rear of the tank. 13: Lay the tank strap anti-squeak strips, which come in Zip's tank installation kit, in the strap channels on the tank. The pumps were located on the lower front passenger side of the engine. Lights/Lenses Exterior. How you do that may vary with local or state laws. Using an off-the-shelf straight hose will result in a kinked line and the car will not run. Once you remove the tank, you can pour the small amount of gasoline left out of the vapor return hose nipple on the passenger side of the tank. We wiped some anti-seize lubricant on the threads, inserted them into the holes in each strap then tightened them securely. C3 Shifter Console 77-82. This is an inexpensive item, and you should replace it while you've got the tank out. Refilling the fuel tank so the pump has a supply of fuel to draw FROM? C3 corvette fuel line diagram for poulan chainsaw. You will also need regular tools such as screwdrivers, pliers, crescent wrench, standard sockets, extensions, and a rachet, to name a few.
Cable (Tach & Speedo). Next, undo the four bolts that hold the removable cross-member in place. As I looked through my rollaway for something to use to get that spring into the hose in the correct spot, I hit on using my 18-inch 1/4-in drive extension. Using a bright light, locate the two nuts which attach the rear lamp harness to the two-passenger side tail lamp housings and remove those nuts. It worked perfectly. C3 corvette fuel line diagram video. Remove the entire clamshell assembly and you can see the gas tank up under the rear end of your car. Total cost, including delivery charges, was $36. Grille & Grille Related. What to do with an old fuel tank? Wheels and Wheel Parts. This was the first year this system was installed into a Corvette. There are several ways to drain the tank.
Corvette Parts List Related to the Article: - 1970-1974 Gas Tank. In addition, Zip stands behind all of our Corvette parts with our "No-Hassle Guarantee" - That\'s customer service the Zip way! Corvettes were fitted with mechanical fuel pumps from 1968 to 1981. Move the tank rearwards so its two mounting indentations locate on the fuel tank support beam's mounting pads. How To Refresh Your C3 Corvette Gas Tank. Still no luck with fuel feed. 01: The first step is to get the back of the car up in the air, either on a lift or on jack stands.
A great price when compared to other part vendors. If there is any question, email or call a Zip Products sales specialist before a purchase. Emergency Hood Release. A return line sent the unused fuel back to the tank. I slipped the spring over the extension, then sprayed it with silicone. The electrical system ignites the fuel that powers your Corvette engine. C3 corvette not getting fuel to carb. In our case the fuel was five years old and contaminated with water, rust and corrosion so we disposed it in an environmentally responsible manner. At this point, you're ready to start the engine and check for leaks. With one person on each end of the tank, rotate the tank forward until it clears the rear crossmember then lower the tank down and out. Note: The procedure is likely to be similar for C1 (1953-1962), C2(1963-1967), and C4 (1984-1996) Corvettes, but I didn't have access to these to test these instructions.
We also ordered one of Zip's 1968-1974 Corvette gas tank installation kits (PN GT-383) which includes fuel tank mounting straps with anti-squeak pads, strap to frame mount bolts, gas tank lower support anti-squeak pads and fuel filler neck screws. Finally, to dispose of the fuel you have drained, if the gasoline is clean and relatively fresh and was drained into a clean container, put it in the fuel tank of another vehicle. Additionally, when ordering a tank for any '68-72, getting the model year correct before ordering is important because, prior to 1973, GM had a lot of different tank configurations. Save Up to 15% with our Volume Discounts! Carefully pry the two plastic harness mounting tabs off the studs then pull that section of the rear lamp harness down to access the tank sender wires more easily. Once they were finger tight, I put the other two nuts on, finger tightened them, then tightened all four. Do that in a well-ventilated area which has no open flame sources. Alternatively, you can paint it.
In 1982, General Motors introduced the ill-fated Cross-Fire fuel injection system. Then reinstall your exhaust if you had to remove or cut it. We chose the latter as it's more characteristic of how a DIY would do the work. In order to keep the pushrod out of the way, I like to use a gob of grease which keeps it all the way up so the actuating arm of the pump goes in without the pushrod blocking the way. It eliminated the need for points and produced a hotter spark for better emissions control. If you have trouble getting the old hoses off the tank, you can carefully slice them away, but be sure you don't gouge the fittings! If the fitting is cracked or damaged in any way, get a new one. 04 of 08 Inspect the Tank Photo by Jeff Zurschmeide With your fuel tank out of the car, you can inspect it thoroughly - and you can usually tell a rusty tank even before you look inside it with a flashlight. This option was only available for 1968 and 1969 high-performance Corvettes. The Grumpy Grease Monkey mechanical engineer. It was easy to push the spring all the way into the hose. The straps will loosen, but you don't need to remove them yet. When the new pump is installed, reconnect the fuel lines and clamps and use a flare or line nut wrench for the line that connects to the brass fitting. You might need to siphon or pump out the gas, but if you remove the flexible fuel line from the fuel pump up in the engine bay, the gas will often drain right into a pan for you.
Be sure to support the gas tank on your floor jack - even when it's empty, it's still pretty heavy and very bulky. But the good news is that they're all 1/4-inch or 3/8-inch fuel grade hose. Get yourself a length of hose in the size(s) you need. Obviously if you have several gallons of fuel, in the tank and its not flowing through the fuel feed line, feeding down too the fuel pump, and/or the fuel strainer sock in the tank is blocked. Paint Protectors (Static-Cling). The 4-barrel Rochester Quadrajet was fitted to all other engine options in different variations until the end of production in 1981. Mine had no gas left in it, so I loaded it into the back of my pick-up and hauled it downtown to a scrap metal recycling center.
Strip each wire's insulation back about an eighth of an inch. C3 Transmission Mount. 8067 Fast Lane | Mechanicsville, VA 23111 | (800) 962-9632. Tip: Check the wire connections to the fuel tank sender while you're there, and freshen them up if they need attention. If spring clips are not your thing, buy some screw clamps from your local auto parts source and install them to retain the hoses. If your Corvette is now garaged full-time and not driven every day, this repair should last you well over 20 years before the hoses need replacing again.