This means that if just one of the four solenoids (the number of solenoids in winches vary from models to models) in your winch is faulty, your winch might suffer some motor damage. Winch goes out but not back in. So, we will put power to it, and you will see we have a direct short. Take time to think through the winching you are about to do. If the winch goes In and Out when applying direct voltage to the Relay/Contactor your Rocker Switch is bad. Touch a voltmeter to the large studs on the solenoid with the winch turned off.
If it still does not work, the problem may be the motor is broken. Step 2 – Connect the other end directly to the negative (-) battery post. To get a durable model, don't go for the cheaper ones, but still, you have to properly maintain the one you buy for it to last long. It's important to make sure your winch is in good order before your head out for a ride, or you could find yourself in a whole heap of trouble. Never winch the hook fully into the winch. Have A Clear Representation Of The Solenoid. The main purpose of the solenoid is to ease the tension on the winch switch, thus preventing it from burning up. Never let the winch cable "stack" or accumulate at one end of the winch drum. Winch goes out but not in heat. Always remember that your winch is very powerful. You don't want this set screw coming out of your gear and running around in your gear case, if that happens you will have to replace all of your gears. Thanks sanddudes for the comment. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. First confirm that clutch is in freewheel position.
Chasin, great pics and step by step;will try up at the cottage this w/e. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Roggle Switch: Check all wiring or runs in one direction only. The winch solenoid diagram step should be the first to map the terminals. I have a brand new warn M12, 000lb winch on my 80 went to inspect the syn line today. Replace Damaged or worn cable. If it is connected to the bullbar or to the winch body anywhere else you may risk a poor connection and result in the solenoid not activating when you need it to. Polaris winch goes out but not in. However, the solenoid is very significant in your winch motor, especially if you want to rule out issues using the solenoid switch. Remove the lever and check the position of the lug on the spring keeper.
So if your Warn winch solenoid just clicks, make sure you follow these instructions to the letter. However, you can also do without the solenoid as long as you take extra caution to avoid developing secondary issues with the winch system. Mounting bolt pattern: 3. Everything else works fine... MNfirefighter the 2. ATV Winch Repair and Troubleshooting | Finntrail Blog. Next install the clutch gear and the spring washer oriented as shown in the photo on the stud followed by the large gear turned with the pad facing the clutch gear. Never use the winch to hoist or suspend a vertical load. Use a voltmeter, all three motor terminals should see 12v when activated. Note: The model numbers on the winch decal do not include "15", which indicates that a remote switch has been installed. The armature post is the one furthest away from the shaft at the back end of the motor.