The replacements that come in these kits are made of the same compound as our regular inserts and are just as durable and easy to install – no pre-heating of the insert is required. 7, 517, 001 to Goldbaum illustrates a protective trim system for vehicles to protect against damage to the doors, in which the trim elements include and outer shell which has a conformable surface for attachment to vehicle body, along with a convex wall affixed to the outer edges of the unit. Outboard Engine Inventory. You should plan on spending between 2-3 hours to complete the process. You should refer to the manufacturers recommendations before powering the boat. 1, shown is a cross-section of one embodiment of the rub rail system 1 of the present invention comprising a rub rail track extrusion 2, a rub rail fender extrusion 3, and inner core 4. 10 years earlier) You may recall that Boston Whalers started to show up on showroom floors equipped with Mercury outboards. The little boat was unique, incredibly seaworthy and could carry a heavy load. With this method, the ends of the insert are trimmed, wrapped around and secured to the transom with a Stainless Steel screw and finish washer. I use a short bit so that I do not drill in too far. After that, pushing against the insert should click it firmly into place. TACO®80' L x 2" H x 29/32" T Gray Vinyl Rub Rail Kit with Flex Gray Insert (V11-9990GRD80-2)80' L x 2" H x 29/32" T Gray Vinyl Rub Rail Kit with Flex Gray Insert by TACO®. If the rail rubs the ground it will get scratched up but don't worry about it. To start off with the install I left the rub rail in the sun for a few hours.
The track extrusion is secured to the perimeter of the vessel by one or more fasteners provided through the track extrusion. The idea is that the main piece goes on and you glue and screw it in place and then the tube goes in and covers up the screws and provides additional protection. You would want to type in Boston Whaler 17 or Boston Whaler Montauk to keep from getting too many results that included the other sizes. We hope you enjoy this series. How to repair a Boston Whaler rub rail. Alternatively, fender 8 may be installed by sliding upper barb 82 and lower barb 84 into upper receiving cavity 733 and lower receiving cavity 743, respectively at one end of the track 7 and providing it longitudinally into track 7 around the perimeter of the vessel.
In some embodiments, track 2 and fender 3 are extruded members that can be extruded to any length desired, depending on the application. A rub rail is piece of flexible material that is made specifically to make the first contact if your boat rubs up against an object. It's highly recommended that you purchase a rub rail that is made to fit Boston Whaler brand boats and that the specifications list your model with the corresponding length of the boat. The cushions are available in two colors. In-deck fishboxes with overboard drains (port and starboard) with compression latches. It will use with flexible Rub Rail Soft PVC insert provides cushion effect to absorb impact$83. Trust me, this will make getting the insert installed a lot easier. The dual hull design made it so that the inner hull was actually above the waterline.
1-1/4" x 17/32" Rub Rail Insert Kit. Once the boat is stripped and cleaned you are ready to begin the next step. This will be temporary. In some embodiments, the fender extrusion may also include an upper flange having a hook-shaped end that engages the tip of the upper lip of the track extrusion, however the upper flange may be eliminated in other embodiments to prevent buckling of the fender in certain installations. It's recommended that you upgrade to the most recent version, but this is a matter of personal preference.
Two drills, one with a drill bit (1/8") and one with a Phillips driver bit. The last step is to bend the rail and secure it with a plastic insert, dress washer and screws. These are great little boats that take a good bit of abuse and keeping them in descent reliable shape may just keep them around for a long time. Installation is accomplished with least resistance by snapping upper barb 82 into upper receiving cavity 733, then rotating the fender 8 downward around track 7 such that lower barb 84 snaps into lower receiving cavity 743. Chesapeake Whalertowne. The company's state-of-the-art manufacturing facilities are located in Sparta, Tennessee. Trimming the Rub Rail end Pieces. I overheated a small section which ended up buckling around the curve. As noted above, track 2 (or 7) is preferably comprised of a substantially rigid material such as hardened plastic or metal. I used a Silicone based caulk for this.
As shown, the small lower flange 83 engages and rests against the bottom of square lower lip 741. Tap the insert with a dead-blow mallet to seat it. The bold 230 Outrage delivers huge fishing capability and huge comfort to match. It helps to have two people so that one can pull the rub rail around the boat while the other applies 3m 5100 caulk to the boat and then screws in the piece. Toe Rails and Spray Rails. They run multiple shifts at the main plant to keep up with demand. Their premium quality metal products feature stainless steel, prime aluminum billet or nylon construction and are widely used by boat builders worldwide. The rub rail consists of two parts.
It is seaworthy, can carry a huge load and is unsinkable. TACO's product line includes marine and sport fishing products and accessories, railing systems, upholstered seating and others. It may become necessary to place the fasteners closer together so the railing follows the curve better. It is recognized, however, that departures may be made therefrom within the scope of the invention and that obvious modifications will occur to a person skilled in the art. Before starting, remove the old rub rail, and clean and scrape away any residue. Try to match as closely as possible the height of your previous rub rail. This flexible vinyl "Sandwich-style" Rub Rail caps over deck and hull joints and is typically used on sailboats. Wipe with acetone as previously mentioned.
Soft towels to cushion insert during installation. Once you reach the end just cut off what you don't need and finish screwing. Flood & Spot Lights. TACO®2-7/8" L x 2-19/64" W x 1-5/32" T Polished Stainless Steel Rub Rail End Cap (F16-0091)2-7/8" L x 2-19/64" W x 1-5/32" T Polished Stainless Steel Rub Rail End Cap by TACO®. Installing the main piece was very easy. I initially ran all the wiring and held it in place with small dots of hot glue. It comes rolled into a tight coil. That turned out to not be ideal.
In some embodiments, the fender extrusion and the inner core are comprised of a thermoplastic elastomer having differing hardness ratings. When using a regular sander, we recommend first using a 180-grit sandpaper to get the major orange peel removed, and then wet-sanding with a 500 or even 600-grit sandpaper before attempting to buff. I'd recommend doing about four or five screws at a time then moving on to the next section. Begin at the bow and work your way aft. I just type in boston whaler as the model and then under keywords type in 17 or 17 foot. Especially on the curves.
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