0 Liter - Optimax & Optimax Pro XS - V6. Horn malfunction or open (TAN) wire between horn and engine. The Mercury Optimax DFI engine is a 2-stroke direct injected motor made and designed by Mercury Marine. Recently I've noticed a couple of problems that I suspect are related to pressure buildup in this system. The remote oil tank can be removed from the boat for easy refilling. 1994 Merc 225 - 2-stroke oil pressure problem. Unauthorized reproduction prohibited!
Both of these symptoms suggest to me that there must be fairly significant pressure remaining in the 2-stroke system after we turn the engine off for the day. Check if all warning module leads are connected to harness. NOTE: Additional parts are available, though not all are listed on this website. Route oil hoses through wire clamp. On page 4A-35 of the service manual they show the port side of the 2002 and up engine depicting the oil pump hose routing into the crankcase. On the next page they show the starboard side with hoses running into the cylinders. You will also require the air regulator installation tool listed below. Using incorrect side mount remote control or ignition/choke. Oil-injected jet skis became more prevalent in the early '90s while earlier models ran on premix. Mercury 300x outboard oil injection system diagram. Module is faulty or oil level is too low.
Many of these issues can be tough to find or catch before they become a problem, and DIY mechanics often overlook such items and cost you money. Does this scenario suggest a failure of a particular component? This procedure allows the pump to fill with oil. If continuity exists, sen-. Pressure Differential 14. What is an Oil-Injected 2-Stroke Jet Ski? 01-12-2017, 07:09 PM #14. If necessary, adjust link rod. The overheat warning sound is a continuous BEEP (not intermittent). The remote tank supplies the oil reservoir mounted on the engine. Mercury outboard oil injection system diagram. 5L Optimax Fuel Flow Diagram. Troubleshooting Chart. If you can't find the oil pump in your jet ski, just follow the oil lines from the reservoir or the engine. URI: Last modified: Author: James W. Hebert.
Results 1 to 15 of 16. The general rule is that this tiny mechanical pump is installed in the oil line between the engine and the oil reservoir. Approximately 1 hour of full throttle operation on. NOTE: An oil hose extension kit (41729A3) is available for the remote oil tank. Should be no continuity through sensor. Refer to engine break-in procedure in the Operation and Maintenance Manual. CAUTION--If an electric fuel pump is to be used on engines with oil [mixing], the fuel pressure at the engine must not exceed 2-PSIG. How Does Oil Injection Work on a Jet Ski? [Explained. This pump is controlled by the throttle lever in most jet skis; the more throttle you apply, the more oil the pump delivers to the intake manifold, where it mixes with the gas. FUEL SYSTEM - 3C-11. Horn and engine for open circuit and check horn. Does Oil Injected Mean It's a 2-Stroke Jet Ski? In an emergency, when Quicksilver oil is not available, substitute a high quality 2-cycle oil that is intended for outboard use and meets BIA rating TC-W, shown on the oil container. An air leak at the engine reservoir will cause oil spillage. Disconnect both low oil sensor leads (LIGHT BLUE) from bullet.
The motors were made from a 1. Are you wondering where the oil pump in a jet ski is? This cable is attached to a little arm on the pump, which pulls against spring tension. Thanks for any ideas. Replace warning module. Install oil hose (with blue stripe) to Tee fitting on engine, as shown. It's as simple as that!
The warning horn is necessary for both the oil [mixing] warning system and the engine overheat warning system. The old-school way was by mixing the oil with the gasoline in a separate fuel can, which was a big hassle. At the bottom of the page you will also see a download link to the service bulletin that these images were cut from. The air compressor is ran off of the flywheel, as well as the alternator, and is fed cooling water as well as oil for lubrication. Kevin_From_NJ liked this post. These plastic fuel tanks usually have a capacity of 0. If a jet ski's oil pump doesn't have any linkage to the throttle, it's a clue that it's a static pump. How does oil injection work on a 2 stroke mercury outboard. The page has been accessed times.
The result is the same as if the oil and gasoline were pre-mixed in a tank, except there is an advantage that the mixing ratio can be varied according to engine operating speed by linking the pump to the throttle position levers. We also inspect the Tracker valve diaphragm and spring, as well as the fuel and air regulator diaphragms and springs for any tears or cracking, and re-assemble for you after cleaning. If you need additional parts for a rebuild, please email or contact us through the website and we can build a larger order for you. But it is always best to refill the oil tank before this warning appears. 01-07-2017, 11:20 AM #1. When carburetor linkage is at idle position, alignment mark on oil mixer arm should be in-line with mark on casting as shown. 5-gallon oil reservoir to store the 2-cycle oil. You can also find a small oil filter in the system, mounted between the pump and the oil reservoir on many skis.
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